The commercial thin-film composite (TFC) nanofiltration (NF) membrane is unsuitable for engineered osmosis processes because of its thick non-woven fabric and semi-hydrophilic substrate that could lead to severe internal concentration polarization (ICP). Hence, we fabricated a new type of NF-like TFC membrane using a hydrophilic coated polyacrylonitrile/polyphenylsulfone (PAN/PPSU) substrate in the absence of non-woven fabric, aiming to improve membrane performance for water and wastewater treatment via the engineered osmosis process. Our results showed that the substrate made of a PAN/PPSU weight ratio of 1:5 could produce the TFC membrane with the highest water flux and divalent salt rejection compared to the membranes made of different PAN/PPSU substrates owing to the relatively good compatibility between PAN and PPSU at this ratio. The water flux of the TFC membrane was further improved without compromising salt rejection upon the introduction of a hydrophilic polydopamine (PDA) coating layer containing 0.5 g/L of graphene oxide (PDA/GO0.5) onto the bottom surface of the substrate. When tested using aerobically treated palm oil mill effluent (AT-POME) as a feed solution and 4 M MgCl2 as a draw solution, the best performing TFC membrane with the hydrophilic coating layer achieved a 67% and 41% higher forward osmosis (FO) and pressure retarded osmosis (PRO) water flux, respectively, compared to the TFC membrane without the coating layer. More importantly, the coated TFC membrane attained a very high color rejection (>97%) during AT-POME treatment, while its water flux and reverse solute flux were even better compared to the commercial NF90 and NF270 membranes. The promising outcomes were attributed to the excellent properties of the PAN/PPSU substrate that was coated with a hydrophilic PDA/GO coating and the elimination of the thick non-woven fabric during TFC membrane fabrication.
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