Compressive strength is an important property in construction material, particularly for thermal insulation purposes. Although the insulation materials possess high fire-retardant characteristics, their mechanical properties are relatively poor. Moreover, research on the correlation between fire-retardant and compressive strength of rice husk ash (RHA)-based geopolymer binder (GB) is rather limited. In addition, previous studies on RHA-based GB used the less efficient one-factor-at-a-time (OFAT) approach. In understanding the optimum value and significant effect of factors on the compressive strength, it was deemed necessary to employ statistical analysis and a regression coefficient model (mathematical model). The objective of the study is to determine the effect of different material behavior, namely brittle and ductile, on the compressive strength properties and the optimum material formulation that can satisfy both compressive strength and fire-retardant properties. The factors chosen for this study were the rice husk ash/activated alkaline solution (RHA/AA) ratio and the sodium hydroxide (NaOH) concentration. Compressive strength and fire-retardant tests were conducted as part of the experiments, which were designed and analyzed using the response surface methodology (RSM). The microstructure of geopolymer samples was investigated using a scanning electron microscope (SEM). Results showed that RHA/AA ratio was highly significant (p < 0.000) followed by NaOH concentration (p < 0.024). When the RHA/AA ratio was at 0.7 to 0.8 and the NaOH concentration was between 12 and 14 M, high compressive strength above 28 MPa was recorded. Optimum compressive strength of approximately 47 MPa was achieved when the RHA/AA ratio and NaOH concentration were 0.85 and 14 M, respectively. Brittle samples with low Si/Al ratio of 88.95 were high in compressive strength, which is 33.55 MPa, and showed a high degree of geopolymerization. Inversely, ductile samples showed low compressive strength and degree of geopolymerization. Water content within the geopolymer binder had a major effect on its fire-retardant properties. Semi-ductile GB showed the best fire-retardant properties, followed by semi-brittle and brittle GB. Using RHA as an aluminosilicate source has proven to be a promising alternative.
As a result of their significant importance and applications in vast areas, including oil and gas, building construction, offshore structures, ships, and bridges, coating materials are regularly exposed to harsh environments which leads to coating delamination. Therefore, optimum interfacial bonding between coating and substrate, and the reason behind excellent adhesion strength is of utmost importance. However, the majority of studies on polymer coatings have used a one-factor-at-a-time (OFAT) approach. The main objective of this study was to implement statistical analysis in optimizing the factors to provide the optimum adhesion strength and to study the microstructure of a rice husk ash (RHA)-based geopolymer composite coating (GCC). Response surface methodology was used to design experiments and perform analyses. RHA/alkali activated (AA) ratio and curing temperature were chosen as factors. Adhesion tests were carried out using an Elcometer and a scanning electron microscope was used to observe the microstructure. Results showed that an optimum adhesion strength of 4.7 MPa could be achieved with the combination of RHA/AA ratio of 0.25 and curing temperature at 75 °C. The microstructure analysis revealed that coating with high adhesion strength had good interfacial bonding with the substrate. This coating had good wetting ability in which the coating penetrated the valleys of the profiles, thus wetting the entire substrate surface. A large portion of dense gel matrix also contributed to the high adhesion strength. Conversely, a large quantity of unreacted or partially reacted particles may result in low adhesion strength.
Geopolymer using aluminosilicate sources, such as fly ash, metakaolin and blast furnace slag, possessed excellent fire-retardant properties. However, research on the fire-retardant properties and thermal properties of geopolymer coating using rice husk ash (RHA) is rather limited. Additionally, the approach adopted in past studies on geopolymer coating was the less efficient one-factor-at-a-time (OFAT). A better approach is to employ statistical analysis and a regression coefficient model (mathematical model) in understanding the optimum value and significant effect of factors on fire-retardant and thermal properties of the geopolymer coating. This study aims to elucidate the significance of rice husk ash/activated alkaline solution (RHA/AA) ratio and NaOH concentration on the fire-retardant and thermal properties of RHA-based geopolymer coating, determine the optimum composition and examine the microstructure and element characteristics of the RHA-based geopolymer coating. The factors chosen for this study were the RHA/AA ratio and the NaOH concentration. Rice husk was burnt at a temperature of approximately 600 °C for 24 h to produce RHA. The response surface methodology (RSM) was used to design the experiments and conduct the analyses. Fire-retardant tests and thermal and element characteristics analysis (TGA, XRD, DSC and CTE) were conducted. The microstructure of the geopolymer samples was investigated by using a scanning electron microscope (SEM). The results showed that the RHA/AA ratio had the strongest effect on the temperature at equilibrium (TAE) and time taken to reach 300 °C (TT300). For the optimization process using RSM, the optimum value for TAE and TT300 could be attained when the RHA/AA ratio and NaOH concentration were 0.30 and 6 M, respectively. SEM micrographs of good fire-resistance properties showed a glassy appearance, and the surface coating changed into a dense geopolymer gel covered with thin needles when fired. It showed high insulating capacity and low thermal expansion; it had minimal mismatch with the substrate, and the coating had no evidence of crack formation and had a low dehydration rate. Using RHA as an aluminosilicate source has proven to be a promising alternative. Using it as coating materials can potentially improve fire safety in the construction of residential and commercial buildings.
Dry mangosteen leaves are one of the raw materials used to produce marker ink. However, research using this free and abundant resource is rather limited. The less efficient one-factor-at-a-time (OFAT) approach was mostly used in past studies on plant-based marker ink. The use of statistical analysis and the regression coefficient model (mathematical model) was considered essential in predicting the best combination of factors in formulating mangosteen leaf-based marker ink. Ideally, ink should have maximum color lightness, minimum viscosity, and fast-drying speed. The objective of this study to study the effect of glycerol and carboxymethyl cellulose (CMC) on the color lightness and viscosity of mangosteen-leaves-based marker ink. The viscosity, color lightness, and drying properties of the ink were tested, the significant effect of glycerol and CMC (responses) on ink properties was identified and the prediction model on the optimum value of the responses was developed by using response surface methodology (RSM). The microstructure of mangosteen leaves was analyzed to study the surface morphology and cell structure during dye extraction. A low amount of glycerol used was found to increase the value of color lightness. A decrease in CMC amounts resulted in low viscosity of marker ink. The optimum formulation for the ink can be achieved when the weight percents of glycerol, benzalkonium chloride, ferrous sulphate, and CMC are set at 5, 5, 1, and 3, respectively. SEM micrographs showed the greatest amount of cell wall structure collapse on samples boiled with the lowest amount of glycerol.
The present study developed the formulation of active bionanocomposites films endowed with the abilities of high biodegradability and antimicrobials for active packaging applications. The aim of this work was to prepare poly (lactic acid)/poly (butylene succinate) (PLA/PBS) blended films reinforced with different concentrations of nanofibrillated cellulose (NFC) and 9 % of thymol essential oil (EO) using the casting method. The active films were further evaluated through Fourier transform infrared spectroscopy (FTIR); as well as mechanical, physical, water vapour permeability (WVP), thermal analysis (TGA), biodegradation, morphological, and antimicrobial (% reduction of bacteria) testing. The tensile strength (TS) of PLA/PBS blend films increased by 12 % with the incorporation of 2 wt% of NFC. The PLA/PBS/NFC with 9 % thymol EO has a good water barrier performance with its tensile strength, elongation at break, and tensile modulus was 13.2 MPa, 13.1 %, and 513 MPa respectively. The presence of NFC promoted the disintegration of PLA/PBS films by 70.5 %. These films promoted the antibacterial activity against S. aureus and E. coli. The study demonstrates that the developed films improved the qualities of chicken fillets and have great potential to be used as active bionanocomposites in food packaging applications.
Geopolymer coating using rice husk ash (RHA) as the aluminosilicate source has shown excellent fire retardant properties. However, incorporation of rice husk ash into the geopolymer matrix increased water absorption properties of the polymer composite. As such, silicone rubber (SiR) was introduced to improve the moisture absorption and fire retardant properties of the composite. Additionally, the less efficient one-factor-at-a-time (OFAT) approach was conventionally used in past studies on the RHA-based geopolymer composite. In understanding the optimum value and significant effect of factors on the fire retardant and moisture absorption properties of the binary blended geopolymer coating composite, the use of statistical analysis and regression coefficient model (mathematical model) was considered essential. The objectives of this study are to identify the significant effect of factors on moisture absorption and fire retardant properties, to determine the optimum composition, and to study the microstructure of the rice husk ash/silicone rubber (RHA/SiR)-based binary blended geopolymer coating composite. The RHA/AA and SiR/Ge ratios were chosen as factors, and the response surface methodology (RSM) was employed to design experiments and conduct analyses. Fire retardant and moisture absorption tests were conducted. A scanning electron microscope (SEM) was used to observe the microstructure of geopolymer samples. The RHA/alkaline activator (AA) and SiR/Ge ratios were shown to have a significant effect on the responses (temperature at equilibrium and moisture absorption). The high ratio of RHA/AA and SiR/Ge resulted in a lower temperature at equilibrium (TAE) below 200°C and at moisture absorption below 16%. The optimum formulation for the geopolymer coating composite can be achieved when the RHA/AA ratio, SiR/Ge ratio, and sodium hydroxide concentration are set at 0.85, 0.70, and 14 M, respectively. SEM micrographs of samples with good fire retardant properties showed that the char residue of the geopolymer composite coating, which is a layer of excess silicone rubber, is porous and continuous, thus providing a shielding effect for the layer of geopolymer underneath. The sample with good moisture absorption showed the formation of a thin outer layer of silicone rubber without any cracks. The unreacted SiR formed a thin layer beneath the geopolymer composite matrix providing a good moisture barrier.
According to the Food Wastage Footprint and Climate Change Report, about 15% of all fruits and 25% of all vegetables are wasted at the base of the food production chain. The significant losses and wastes in the fresh and processing industries is becoming a serious environmental issue, mainly due to the microbial degradation impacts. There has been a recent surge in research and innovation related to food, packaging, and pharmaceutical applications to address these problems. The underutilized wastes (seed, skin, rind, and pomace) potentially present good sources of valuable bioactive compounds, including functional nutrients, amylopectin, phytochemicals, vitamins, enzymes, dietary fibers, and oils. Fruit and vegetable wastes (FVW) are rich in nutrients and extra nutritional compounds that contribute to the development of animal feed, bioactive ingredients, and ethanol production. In the development of active packaging films, pectin and other biopolymers are commonly used. In addition, the most recent research studies dealing with FVW have enhanced the physical, mechanical, antioxidant, and antimicrobial properties of packaging and biocomposite systems. Innovative technologies that can be used for sensitive bioactive compound extraction and fortification will be crucial in valorizing FVW completely; thus, this article aims to report the progress made in terms of the valorization of FVW and to emphasize the applications of FVW in active packaging and biocomposites, their by-products, and the innovative technologies (both thermal and non-thermal) that can be used for bioactive compounds extraction.
The development of antimicrobial packaging has been growing rapidly due to an increase in awareness and demands for sustainable active packaging that could preserve the quality and prolong the shelf life of foods and products. The addition of highly efficient antibacterial nanoparticles, antifungals, and antioxidants to biodegradable and environmentally friendly green polymers has become a significant advancement trend for the packaging evolution. Impregnation of antimicrobial agents into the packaging film is essential for impeding or destroying the pathogenic microorganisms causing food illness and deterioration. Higher safety and quality as well as an extended shelf life of sustainable active packaging desired by the industry are further enhanced by applying the different types of antimicrobial packaging systems. Antimicrobial packaging not only can offer a wide range of advantages, but also preserves the environment through usage of renewable and biodegradable polymers instead of common synthetic polymers, thus reducing plastic pollution generated by humankind. This review intended to provide a summary of current trends and applications of antimicrobial, biodegradable films in the packaging industry as well as the innovation of nanotechnology to increase efficiency of novel, bio-based packaging systems.