A novel hybrid Harris Hawk-Arithmetic Optimization Algorithm (HHAOA) for optimizing the Industrial Wireless Mesh Networks (WMNs) and real-time pressure process control was proposed in this research article. The proposed algorithm uses inspiration from Harris Hawk Optimization and the Arithmetic Optimization Algorithm to improve position relocation problems, premature convergence, and the poor accuracy the existing techniques face. The HHAOA algorithm was evaluated on various benchmark functions and compared with other optimization algorithms, namely Arithmetic Optimization Algorithm, Moth Flame Optimization, Sine Cosine Algorithm, Grey Wolf Optimization, and Harris Hawk Optimization. The proposed algorithm was also applied to a real-world industrial wireless mesh network simulation and experimentation on the real-time pressure process control system. All the results demonstrate that the HHAOA algorithm outperforms different algorithms regarding mean, standard deviation, convergence speed, accuracy, and robustness and improves client router connectivity and network congestion with a 31.7% reduction in Wireless Mesh Network routers. In the real-time pressure process, the HHAOA optimized Fractional-order Predictive PI (FOPPI) Controller produced a robust and smoother control signal leading to minimal peak overshoot and an average of a 53.244% faster settling. Based on the results, the algorithm enhanced the efficiency and reliability of industrial wireless networks and real-time pressure process control systems, which are critical for industrial automation and control applications.
Dry gas pipelines can encounter various operational, technical, and environmental issues, such as corrosion, leaks, spills, restrictions, and cyber threats. To address these difficulties, proactive maintenance and management and a new technological strategy are needed to increase safety, reliability, and efficiency. A novel neural network model for forecasting the life of a dry gas pipeline system and detecting the metal loss dimension class that is exposed to a harsh environment is presented in this study to handle the missing data. The proposed strategy blends the strength of deep learning techniques with industry-specific expertise. The main advantage of this study is to predict the pipeline life with a significant advantage of predicting the dimension classification of metal loss simultaneously employing a Bayesian regularization-based neural network framework when there are missing inputs in the datasets. The proposed intelligent model, trained on four pipeline datasets of a dry gas pipeline system, can predict the health condition of pipelines with high accuracy, even if there are missing parameters in the dataset. The proposed model using neural network technology generated satisfactory results in terms of numerical performance, with MSE and R2 values closer to 0 and 1, respectively. A few cases with missing input data are carried out, and the missing data is forecasted for each case. Then, a model is developed to predict the life condition of pipelines with the predicted missing input variables. The findings reveal that the model has the potential for real-world applications in the oil and gas sector for estimating the health condition of pipelines, even if there are missing input parameters. Additionally, multi-model comparative analysis and sensitivity analysis are incorporated, offering an extensive comprehension of multi-model prediction abilities and beneficial insights into the impact of various input variables on model outputs, thereby improving the interpretability and reliability of our results. The proposed framework could help business plans by lowering the chance of severe accidents and environmental harm with better safety and reliability.
Industrialization has led to a huge demand for a network control system to monitor and control multi-loop processes with high effectiveness. Due to these advancements, new industrial wireless sensor network (IWSN) standards such as ZigBee, WirelessHART, ISA 100.11a wireless, and Wireless network for Industrial Automation-Process Automation (WIA-PA) have begun to emerge based on their wired conventional structure with additional developments. This advancement improved flexibility, scalability, needed fewer cables, reduced the network installation and commissioning time, increased productivity, and reduced maintenance costs compared to wired networks. On the other hand, using IWSNs for process control comes with the critical challenge of handling stochastic network delays, packet drop, and external noises which are capable of degrading the controller performance. Thus, this paper presents a detailed study focusing only on the adoption of WirelessHART in simulations and real-time applications for industrial process monitoring and control with its crucial challenges and design requirements.
Wireless technology is becoming increasingly critical in industrial environments in recent years, and the popular wireless standards are WirelessHART, ZigBee, WLAN and ISA100.11a, commonly used in closed-loop systems. However, wireless networks in closed-loop control experience packet loss or drops, system delay and data threats, leading to process instability and catastrophic system failure. To prevent such issues, it is necessary to implement dead-time compensation control. Traditional techniques like model predictive and predictive PI controllers are frequently employed. However, these methods' performance is sluggish in wireless networks, with processes having long dead times and set-point variations, potentially affecting network and process performance. Therefore, this paper proposes a fractional calculus-based predictive PI compensator for wired and wireless networks in the process control industries. The proposed technique has been simulated and evaluated on industrial process models, including pressure, flow, and temperature, where measurement and control are carried out wirelessly. The wireless network's performance has been evaluated based on packet loss, reduced throughput, and increased system latency. The proposed compensator outperformed traditional methods, demonstrating superior set-point tracking, disturbance rejection, and delay compensation characteristics in the performance evaluations of the first, second, and third-order systems. Overall, the findings indicate that the proposed compensator enhances wireless networks' performance in the process control industry and improves system stability and reliability by reducing almost half of the overshoot and settling an average of 8.3927% faster than the conventional techniques in most of the systems.
This paper proposes a novel hybrid arithmetic-trigonometric optimization algorithm (ATOA) using different trigonometric functions for complex and continuously evolving real-time problems. The proposed algorithm adopts different trigonometric functions, namely sin, cos, and tan, with the conventional sine cosine algorithm (SCA) and arithmetic optimization algorithm (AOA) to improve the convergence rate and optimal search area in the exploration and exploitation phases. The proposed algorithm is simulated with 33 distinct optimization test problems consisting of multiple dimensions to showcase the effectiveness of ATOA. Furthermore, the different variants of the ATOA optimization technique are used to obtain the controller parameters for the real-time pressure process plant to investigate its performance. The obtained results have shown a remarkable performance improvement compared with the existing algorithms.