In this study, municipal solid waste incineration fly ash (MSWIFA) was pretreated with CO2 via slurry carbonation (SC) and dry carbonation coupled with subsequent water washing (DCW). Both the treated MSWIFAs were then used as cement replacement in cement pastes by weight of 10%, 20% and 30% to investigate the influence on hydration mechanisms, physico-mechanical characteristics and leaching properties. The results showed that carbonates formed on the surface of SC-MSWIFA particles were finer (primarily 20-50 nm calcite) than those from the corresponding DCW-MSWIFA (mostly 130-200 nm vaterite). Hence, SC-MSWIFA blended cement pastes led to shorter setting time and higher early compressive strength than the DCW-MSWIFA pastes. In contrast, the presence of vaterite-rich DCW-MSWIFA in the blended cement pastes could accelerate the cement hydration after 24 h. Both the CO2-pretreated MSWIFA can replace cement up to 30% without sacrificing the long-term strength and mechanical properties of cement pastes, demonstrating excellent performance as a supplementary cementitious material. Moreover, volume stability in terms of expansion and lead leaching of CO2-pretreated MSWIFA cement pastes were far below the regulatory limits.
The exponential growth of waste generation is posing serious environmental issues and thus requires urgent management and recycling action to achieve green sustainable development. Controlled low-strength material (CLSM) is a highly flowable cementitious backfill material with self-consolidating properties. The CLSM efficiency during construction and final performance at the site depends on its plastic properties. Plastic properties are responsible for workability, pumpability, stability, and lateral pressure on adjacent soils. This paper presents a critical review to date on the use of waste materials and/or by-products and their impacts on the plastic properties of the CLSM. Extensive previous studies demonstrated that the basic properties and content of waste materials as well as the amount of water in the mix design, play a dominant role in determining the plastic properties of CLSM. The discussed plastic properties of CLSM include flowability, bleeding, segregation, and hardening time, which are found to be inter-related. Proper mix design adjustment to accommodate the use of waste materials is possible to produce sustainable CLSM with acceptable plastic properties. Additionally, the discussion and analysis presented in this paper could provide a basis for future research advances and the development of sustainable CLSM prepared with waste materials.
Recently, the use of accelerated carbonation curing has attracted wide attention as a promising method to reduce carbon dioxide (CO2) emission and improve the mechanical properties of cement-based materials. However, the diffusion mechanism of CO2 in the matrix and the content of hydration products are the key factors that restrict the carbonation reaction rate. To understand the combined behavior of hydration and carbonation reactions, this paper investigates the influence of cement hydration induced by water-to-cement ratio (w/c) (ranging from 0.25 to 0.45) on microstructure and microhardness properties of cement paste. The experimental results demonstrated that carbonation only occurred at the surface layer of cement paste samples and carbonation efficiency was significantly influenced by greater hydration due to higher w/c. The carbonation depth of the sample with 0.45 w/c was about 6 times higher than that of sample with 0.25 w/c after 28 days of CO2 curing. XRD results revealed that calcite-type calcium carbonate is the main carbonation product and consumption of clinker phases (C2S and C3S) during the hydration enhanced the calcite precipitation in the pores of the surface layer. According to FTIR, with increasing w/c, the position of Si-O-Si stretching bond of the carbonated surface changed from Q2 to Q3, confirming the formation of amorphous silica-rich gel, along with the appearance of CO32- bonds related to calcite. In overall, the micro-mechanical analysis in this study showed that the carbonation significantly improved the surface microhardness of cement paste samples, while the refinement of capillary pores due to carbonation also decreased the negative impact of large pores formed in the matrix of cement paste prepared with high w/c.
In light of concerns relating to improper waste disposal and resources preservation, reclamation of the discarded glass in construction materials had been extensively carried out since 1963. In the past decade, although more than 100 papers associated with the use of glass powder (GP) in the micron level scale were published, comprehensive review of all practical applications in cement-based materials and construction products is not available. This paper therefore provides a summary of the body of knowledge on the interaction and effects of using GP in cement-based and extended construction materials. This review concludes that GP is an innovative and promising eco-supplementary cementitious material. Beyond that, use of GP is demonstrated to be potentially beneficial as a precursor in geopolymer and suitable for manufacturing eco-cement, artificial lightweight aggregate and composite phase change material. The multiple applications of GP are seen as an important step towards waste glass recycling as a sustainable construction material and for the overall betterment of the industry.
Carbonation for the curing of cement-based materials has been gaining increased attention in recent years, especially in light of emerging initiatives to reduce carbon dioxide (CO2) emissions. Carbonation method or CO2 curing is founded on the basis of the reaction between CO2 and cement products to form thermally stable and denser carbonate, which not only improves the physical and mechanical properties of cement-based materials, but also has the ability to utilize and store CO2 safely and permanently. This study aims to assess the effect of CO2 curing technology on the high-temperatures performance of cement blocks. Upon molding, dry-mix cement blocks were cured under statically accelerated carbonation condition (20% CO2 concentration with 70% relative humidity) for 28 days, followed by exposure to elevated temperatures of 300 °C to 800 °C in order to comprehensively study the principal phase changes and decompositions of cement hydrates. The results indicated that CO2 curing improved the performance of cement blocks, such as enhancement in the residual compressive strength and reducing the sorptivity. At 600 °C, the scanning electron microscopy (SEM) revealed a denser microstructure while thermal analisis and X-ray diffraction (XRD) analysis also clearly demonstrated that higher amounts of calcium carbonate were present in the cement blocks after CO2 curing, suggesting better high-temperature performance compared to natural cured cement blocks. In general, an improved high-temperature performance, specifically at 600 °C of the dry-mixed cement blocks was demonstrated by adopting the CO2 curing technology. This confirms the potential of utilizing CO2 curing technology in not only improving quality of cement blocks, new avenue for storing of CO2 in construction material can be realized at the same time.
Paving block is a widely used pavement material due to its long service life, fast and easy production and easily replaced for maintenance purpose. The huge production volume of paving blocks consumes large amount of natural aggregates such as sand and granite. Therefore, there is a necessity to review the utilization of alternative materials as the aggregate replacement to cut down both the consumption of natural resources and disposal of various waste. This paper thus analyses published works and provides a summary of knowledge on the effect of utilizing selected waste materials such as soda-lime glass, cathode ray tube (CRT) glass, recycled concrete waste, marble waste, crumb rubber (CR) waste and waste foundry sand (WFS) as aggregate replacement in concrete paving blocks fabrication. The influence of each waste material on the properties of paving block is discussed and highlighted in this paper. The adherence of the waste material paving block to the standard requirements is also presented to provide a clear direction on the utilization of these materials for practical application. Soda-lime glass, CRT glass, pre-treated RCA and calcined WFS have the potential to be utilized in high quantities (30-100%), normal RCA and marble waste can be incorporated in moderate amount (30%) while CR waste and WFS is limited to low amount (6-10%). In overall, the usage of waste materials as aggregate replacement has good potential for producing eco-friendly concrete paving block towards the sustainable development of construction material.
This research incorporates sustainable materials such as ground granulated blast furnace slag (GGBS) and recycled waste glass (RWG) as cement and fine aggregate replacement respectively to produce green dry mix mortar paving blocks. The GGBS and RWG contents in the mortar paving block were optimised using the response surface methodology (RSM), considering the performances of the ultrasonic pulse velocity (UPV), flexural and compressive strengths, water absorption, and Cantabro loss. Life cycle assessment (LCA) was also conducted to evaluate the environmental impact of the optimised green mortar paving blocks. The RSM suggested that the paving block with optimum GGBS and RWG contents of 26.5% and 91.3%, respectively, could exhibit compressive strength of 36.5 MPa, which complied with the requirement for concrete segmental paving units (MA20). Excluding the mixes not fulfilling the MA20 requirement, the mix with 40% GGBS and 100% RWG exhibited the lowest values for the acidification potential (AP), global warming potential (GWP), photochemical oxidation (POCP), abiotic depletion potential for fossil fuel (ADPF), and water scarcity/strength ratio. Whereas, for eutrophication potential (EP) and abiotic depletion for elements (ADP (elements))/strength ratio, the mix with 100% RWG exhibited the lowest value. The optimised mix from RSM showed a similar performance as the two mixes.
Lightweight cementitious composite (LCC) produced by incorporating lightweight silica aerogel was explored in this study. Silica aerogel was incorporated as 60% replacement of fine aggregate (sand/crushed glass) in producing the LCC. The effect of aerogel on the drying shrinkage and alkali-silica expansion of LCC was evaluated and compared with those of lightweight expanded perlite aggregate. At the density of 1600 ± 100 kg/m3, the aerogel/ expanded perlite LCC had attained compressive strength of about 17/24 MPa and 22/26 MPa in mixtures with sand and crushed glass as a fine aggregate, respectively. The inclusion of aerogel and expanded perlite increased the drying shrinkage. The drying shrinkage of aerogel LCC was up to about 3 times of the control mixtures. Although the presence of aerogel and expanded perlite could reduce the alkali-silica expansion when partially replacing crushed glass, the aerogel-glass LCC still recorded expansion exceeding the maximum limit of 0.10% at 14 days. However, when 15% cement was replaced with fly ash and granulated blast furnace slag, the alkali-silica expansion was reduced to 0.03% and 0.10%, respectively. Microstructural observations also revealed that the aerogel with fly ash can help in reducing the alkali-silica expansion in mixes containing the reactive crushed glass aggregate.