Magnetoactive (MA) foam, with its tunable mechanical properties and magnetostriction, has the potential to be used for the development of soft sensor technology. However, researchers have found that its mechanical properties and magnetostriction are morphologically dependent, thereby limiting its capabilities for dexterous manipulation. Thus, in this work, MA foam was developed with additional capabilities for controlling its magnetostriction, normal force, storage modulus, shear stress and torque by manipulating the concentration of carbonyl iron particles (CIPs) and the magnetic field with regard to morphological changes. MA foams were prepared with three weight percentages of CIPs, namely, 35 wt.%, 55 wt.% and 75 wt.%, and three different modes, namely, zero shear, constant shear and various shears. The results showed that the MA foam with 75 wt.% of CIPs enhanced the normal force sensitivity and positive magnetostriction sensitivity by up to 97% and 85%, respectively. Moreover, the sensitivities of the storage modulus, torque and shear stress were 8.97 Pa/mT, 0.021 µN/mT, and 0.0096 Pa/mT, respectively. Meanwhile, the magnetic dipolar interaction between the CIPs was capable of changing the property of MA foam from a positive to a negative magnetostriction under various shear strains with a low loss of energy. Therefore, it is believed that this kind of highly sensitive MA foam can potentially be implemented in future soft sensor systems.
Carbonyl iron particles (CIPs) is one of the key components in magnetic rubber, known as magnetorheological elastomer (MRE). Apart from the influence of their sizes and concentrations, the role of the particle' shape is pronounced worthy of the attention for the MRE performance. However, the usage of CIPs in MRE during long-term applications may lead to corrosion effects on the embedded CIPs, which significantly affects the performance of devices or systems utilizing MRE. Hence, the distinctions between the two types of MRE embedded in different shapes of spherical and plate-like CIPs, at both conditions of non-corroded and corroded CIPs were investigated in terms of the field-dependent rheological properties of MRE. The plate-like shape was produced from spherical CIPs through a milling process using a rotary ball mill. Then, both shapes of CIPs individually subjected to an accelerated corrosion test in diluted hydrochloric (HCl) at different concentrations, particularly at 0.5, 1.0, and 1.5 vol.% for 30 min of immersion time. Eight samples of CIPs, including non-corroded for both CIPs shapes, were characterized in terms of a morphological study by field emission scanning electron microscope (FESEM) and magnetic properties via vibrating sample magnetometer (VSM). The field-dependent rheological properties of MREs were analyzed the change in the dynamic modulus behavior of MREs via rheometer. From the application perspective, this finding may be useful for the system to be considered that provide an idea to prolong the performance MRE by utilizing the different shapes of CIPs even when the material is fading.
Strain localization is a significant issue that poses interesting research challenges in viscoelastic materials because it is difficult to accurately predict the damage evolution behavior. Over time, the damage mechanism in the amorphous structure of viscoelastic materials leads to subsequent localization into a shear band, gradually jeopardizing the materials' elastic sustainability. The primary goal of this study is to further understand the morphological effects and the role of shear bands in viscoelastic materials precipitated by strain localization. The current study aims to consolidate the various failure mechanisms of a sample and its geometry (surface-to-volume ratio) used in torsional testing, as well as to understand their effects on stress relaxation durability performance. A torsional shear load stress relaxation durability test was performed within the elastic region on an isotropic viscoelastic sample made of silicon rubber and a 70% weight fraction of micron-sized carbonyl iron particles. Degradation was caused by a shear band of localized plasticity that developed microscopically due to stress relaxation durability. The failure pattern deteriorated as the surface-to-volume ratio decreased. A field-emission scanning electron microscope (FESEM) and a tapping-mode atomic force microscope (AFM) were used for further observation and investigation of the sample. After at least 7500 cycles of continuous shearing, the elastic sustainability of the viscoelastic materials microstructurally degraded, as indicated by a decline in stress performance over time. Factors influencing the formation of shear bands were observed in postmortem, which was affected by simple micromanipulation of the sample geometry, making it applicable for practical implementation to accommodate any desired performance and micromechanical design applications.
Magnetorheological (MR) material is a type of magneto-sensitive smart materials which consists of magnetizable particles dispersed in a carrier medium. Throughout the years, coating on the surface of the magnetic particles has been developed by researchers to enhance the performance of MR materials, which include the improvement of sedimentation stability, enhancement of the interaction between the particles and matrix mediums, and improving rheological properties as well as providing extra protection against oxidative environments. There are a few coating methods that have been employed to graft the coating layer on the surface of the magnetic particles, such as atomic transfer radical polymerization (ATRP), chemical oxidative polymerization, and dispersion polymerization. This paper investigates the role of particle coating in MR materials with the effects gained from grafting the magnetic particles. This paper also discusses the coating methods employed in some of the works that have been established by researchers in the particle coating of MR materials.
The existing mold concept of fabricating magnetorheological elastomer (MRE) tends to encounter several flux issues due to magnetic flux losses inside the chamber. Therefore, this paper presents a new approach for enhancing particle alignment through MRE fabrication as a means to provide better rheological properties. A closed-loop mold, which is essentially a fully guided magnetic field inside the chamber, was designed in order to strengthen the magnetic flux during the curing process with the help of silicone oil (SO) plasticizers. The oil serves the purpose of softening the matrix. Scanning electron microscopy (SEM) was used to observe the surface morphology of the fabricated MRE samples. The field-dependent dynamic properties of the MREs were measured several ways using a rheometer, namely, strain sweep, frequency sweep, and magnetic field sweep. The analysis implied that the effectiveness of the MRE was associated with the use of the SO, and the closed-loop mold helped enhance the absolute modulus up to 0.8 MPa. The relative magnetorheological (MR) effects exhibited high values up to 646%. The high modulus properties offered by the MRE with SO are believed to be potentially useful in industry applications, particularly as vibration absorbers, which require a high range of stiffness.
The widespread use of magnetorheological elastomer (MRE) materials in various applications has yet to be limited due to the fact that there are substantial deficiencies in current experimental and theoretical research on its microstructural durability behavior. In this study, MRE composed of silicon rubber (SR) and 70 wt% of micron-sized carbonyl iron particles (CIP) was prepared and subjected to stress relaxation evaluation by torsional shear load. The microstructure and particle distribution of the obtained MRE was evaluated by a field emission scanning electron microscopy (FESEM). The influence of constant low strain at 0.01% is the continuing concern within the linear viscoelastic (LVE) region of MRE. Stress relaxation plays a significant role in the life cycle of MRE and revealed that storage modulus was reduced by 8.7%, normal force has weakened by 27%, and stress performance was reduced by 6.88% along approximately 84,000 s test duration time. This time scale was the longest ever reported being undertaken in the MRE stress relaxation study. Novel micro-mechanisms that responsible for the depleted performance of MRE was obtained by microstructurally observation using FESEM and in-phase mode of atomic force microscope (AFM). Attempts have been made to correlate strain localization produced by stress relaxation, with molecular deformation in MRE amorphous matrix. Exceptional attention was focused on the development of molecular slippage, disentanglement, microplasticity, microphase separation, and shear bands. The relation between these microstructural phenomena and the viscoelastic properties of MRE was diffusely defined and discussed. The presented MRE is homogeneous with uniform distribution of CIP. The most significant recent developments of systematic correlation between the effects of microstructural deformation and durability performance of MRE under stress relaxation has been observed and evaluated.
This study introduces a novel platform to predict complex modulus variables as a function of the applied magnetic field and other imperative variables using machine learning. The complex modulus prediction of magnetorheological (MR) elastomers is a challenging process, attributable to the material's highly nonlinear nature. This problem becomes apparent when considering various possible fabrication parameters. Furthermore, traditional parametric modeling methods are limited when applied to solve larger-scale cases involving large databases. Consequently, the application of non-parametric modeling such as machine learning has gained increasing attraction in recent years. Therefore, this work proposes a data-driven approach for predicting multiple input-dependent complex moduli using feedforward neural networks. Besides excitation frequency and magnetic flux density as operating conditions, the inputs consider compositions and curing conditions represented by magnetic particle weight percentage and the curing magnetic field, respectively. Extreme learning machines and artificial neural networks were used to train the models. The simulation results obtained at various curing conditions and other inputs confirm that the predicted complex modulus has high accuracy with an R2 of about 0.997, as compared to the experimental results. Furthermore, the predicted complex modulus pattern and magnetorheological effect agree with the experimental data using both the learned and unlearned data.
Temperature is one of the most influential factors affecting the performance of elastomer matrix in magnetorheological elastomer (MRE). Previous studies have utilized silica as a reinforcing filler in polymer composite and as a coating material in MRE to improve the thermal stability of the base material. However, the usage of silica as an additive in the thermal stability of MRE has not been explored. Thus, in this study, the effect of silica as an additive on the temperature-dependent mechanical and rheological properties of ethylene propylene diene monomer (EPDM)-based MREs was investigated by using 30 wt.% carbonyl iron particles (CIPs) as the main filler, with different contents of silica nanoparticles (0 to 11 wt.%). The microstructure analysis was examined by using field-emission scanning electron microscopy (FESEM), while the thermal characterizations were studied by using a thermogravimetric analyzer and differential scanning calorimetry. The tensile properties were conducted by using Instron Universal Testing Machine in the absence of magnetic field at various temperatures. Meanwhile, the rheological properties were analyzed under oscillatory loadings in the influence of magnetic field, using a rotational rheometer at 25 to 65 °C. The results revealed that the temperature has diminished the interfacial interactions between filler and matrix, thus affecting the properties of MRE, where the tensile properties and MR effect decrease with increasing temperature. However, the presence of silica capable improved the thermal stability of EPDM-based MRE by enhancing the interactions between filler and matrix, thus reducing the interfacial defects when under the influence of temperature. Consequently, the incorporation of silica nanoparticles as an additive in EPDM-based MRE requires more exploration, since it has the potential to sustain the properties of MRE devices in a variety of temperature conditions. Thus, the study on the temperature-dependent mechanical and rheological properties of MRE is necessary, particularly regarding its practical applications.
This paper presents the effect of the micro-sized particles on the storage modulus and durability characteristics of magnetorheological elastomers (MREs). The initial phase of the investigation is to determine any associations among the microparticles' weight percent fraction (wt%), structure arrangement, and the storage modulus of MRE samples. In order to carry out this, both isotropic and anisotropic types of MRE samples consisting of the silicone rubber matrix and 50, 60, 70, 75, and 80 wt% microparticles of carbonyl iron fractions are prepared. It is identified from the magneto-rheometer that the increase in storage modulus and decrease in linear viscoelastic region limit are observed in varying consistency depending on wt% and particle arrangement. The consistency of this dependency feature is highlighted by superimposing all of the graphs plotted to create the proposed the samples' behavior model. In response to increasing magnetic stimulation, a sample of 70 wt% microparticles with an isotropic arrangement is found to be significant and stable. The experimentally defined fraction is then used for the durability test as the second phase of the investigation. During this phase, the durability evaluation is subjected to stress relaxation for an extended period of time. After undergoing durability testing, storage modulus performance is decreased by 0.7-13% at various magnetic stimulation levels. This result directly indicates that the storage modulus characteristics of different forms of MRE are sensitive to the different iron particle fractions' and microparticles' alignment. Therefore, important treatments to alter the storage modulus can be undertaken before the practical implementation to accommodate any desired performance of MRE itself and MRE application systems.
Engineering rubber composites have been widely used as main components in many fields including vehicle engineering and biomedical applications. However, when a rubber composite surface area is exposed to heat or sunlight and over a long-term accelerated exposure and lifecycle of test, the rubber becomes hard, thus influencing the mechanical and rheological behavior of the materials. Therefore, in this study, the deterioration of rheological characteristics particularly the phase shift angle (δ) of silicone rubber (SR) based magnetorheological elastomer (MRE) is investigated under the effect of thermal aging. SR-MRE with 60 wt% of CIPs is fabricated and subjected to a continuous temperature of 100 °C for 72 h. The characterization of SR-MRE before and after thermal aging related to hardness, micrograph, and rheological properties are characterized using low vacuum scanning electron microscopy (LV-SEM) and a rheometer, respectively. The results demonstrated that the morphological analysis has a rough surface and more voids occurred after the thermal aging. The hardness and the weight of the SR-MRE before and after thermal aging were slightly different. Nonetheless, the thermo-rheological results showed that the stress-strain behavior have changed the phase-shift angle (δ) of SR-MRE particularly at a high strain. Moreover, the complex mechanism of SR-MRE before and after thermal aging can be observed through the changes of the 'in-rubber structure' under rheological properties. Finally, the relationship between the phase-shift angle (δ) and the in-rubber structure due to thermal aging are discussed thoroughly which led to a better understanding of the thermo-rheological behavior of SR-MRE.