The objective of this study was to evaluate the effects of milling methods on tensile properties of polypropylene (PP) / oil palm mesocarp fibre (OPMF) biocomposites. Two types of mills were used; Wiley mill (WM) and disc mill (DM). Ground OPMF from each milling process was examined for its particle size distribution and aspect ratio by sieve and microscopic analyses, respectively. Results showed that DM-OPMF had smaller diameter fibre with uniform particle size compared to the WM-OPMF. Surface morphology study by SEM showed that DM-OPMF had rougher surface compared to WM-OPMF. Furthermore, it was found that PP/DM-OPMF biocomposite had higher tensile strength compared to PP/WM-OPMF, with almost two-fold. Thus, it is suggested that small diameter and uniform size fibre may improve stress transfer and surface contact between the fibre and polymer matrix and cause well dispersion of filler throughout the polymer resulted in better tensile strength of PP/DM-OPMF Compared to PP/WM-OPMF biocomposite. Overall, it can be concluded that disc milling could serve as a simple and effective grinding method for improving the tensile properties of biocomposite.
A study of kaolin addition in polypropylene (PP-kaolin) melt was carried out to characterize its flow behaviour and viscoelasticity at different temperatures. The compound of 20 wt% kaolin was prepared by melt mixing using two roll-mill heated at 185°C, while the compounded composites were put through a single screw extruder to evaluate its melt flow properties. The prepared PPKaolin composites exhibited a shear thinning behaviour and appeared to be strongly dependent on temperature. Moreover, it was also found that the power law index was constantly increased as the temperature increased. Meanwhile, a similar trend was observed for swelling ratio, whereby it also increased with increasing temperature. It was also observed that changes in the die temperatures would result in the formation of obvious bubble like surface morphology, and it became more prominent when the temperature was lowered.
At present, research in composite materials is being directed at using natural fibres instead of synthetic fibres. Kenaf which is extensively grown in the Far East including Malaysia, has been identified as a bast (stem) fibre with significant market potential. In this work, long and random kenaf fibres (non-woven mat form) were used in the as-received condition and alkalized with a 0.06M NaOH solution. They were combined with polypropylene thin sheets, sandwiched between layers of kenaf fibres and hot-pressed to form natural fibre composites. The mechanical properties of the composites were investigated to observe the effect of fibre alignment, fibre treatment and pre-irradiation method used. A general trend was observed whereby alkalized and long fibre composites gave higher flexural modulus and flexural strength compared with random mat and untreated fibres. The long fibre composites also gave a higher work of fracture. However, the correlation between fibre surface treatment and the work of fracture was less clear. Pre-irradiation on the polypropylene pellets and fibres before the composite is manufactured showed significant improvement on the flexural modulus and flexural strength. The bond performance test performed on the treated composites demonstrated good bonding and interfacial adhesion between the fibre and matrix. However, the method of moulding used need to be improved to optimize the performance of the composites.
A chemical modifier (acrylic acid) was used to improve the thermal properties of polypropylene/ ethylene propylene diene terpolymer/calcium carbonate (PP/EPDM/CaCO3) composites. Treated
and untreated PP/EPDM composites were filled by CaCO3 at 0, 20 and 40% wt. The composites
were prepared using Z-blade mixer machine at 180oC and 50 rpm of rotor speed. Thermogravimetric
analysis (TGA) and differential scanning calorimetry (DSC) methods were used to analyze the thermal properties of the composites. Thermogravimetric analysis indicated that the total weight loss of PP/EPDM/CaCO3 composites decreased with the increasing filler loading for the treated and untreated composites. Meanwhile, the presence of acrylic acid was found to have increased the thermal stability and crystallinity of PP/EPDM/CaCO3
.
This study presents an investigation about the effect of size variation on mechanical
performance of square core interlocking structures, by using finite element analysis
(FEA). The material used in this study is flax fibre reinforced polypropylene (PP)
composite. Abaqus software was used for modelling and visualizing number of six
interlocking honeycomb structures with different cell sizes and heights. In the first
analysis, Abaqus/standard was performed on the perfect models by applying quasistatic
loading to identify the imperfection shape and obtaining the buckling Eigenmodes
for the models, then the Eigen-modes from abaqus/standard were imported
to abaqus/explicit to run post-buckling analysis and simulate the overall imperfection
behaviour of models. The numerical results from the finite element analysis
simulation were used to plot load-displacement curve to each model. The area under
the load-displacement curve represents the total absorbed energy, energy absorption
per unit mass indicates the specific energy absorption, and the highest value of
specific energy absorption represents the optimum size. The findings demonstrated
that the square interlocking structure exhibits good energy absorption performance
in some geometrical cases, and also revealed that the natural fibre composites have
unique energy absorption capability under quasi-static loads.
This study aims understand microplastics from personal care and cosmetic products in Malaysia via quantification and characterization of microplastics together with emission estimation to marine environment. A total of 214 respondents from all over Malaysia were surveyed with identification of top ten personal care and cosmetic products usage. Particles found in facial cleaner/scrub and toothpaste were colored and colorless with majority of granular shapes. Particles in toothpaste were found between 3 and 145 μm while particles in facial cleaner/scrub were found to be between 10 and 178 μm, stipulating the presence of microplastics. Plastic polymers (LDPE and polypropylene) were found in all facial cleaner/scrub samples while only plastic polymers (LDPE) were present in toothpaste sample G. A total of 0.199 trillion microplastics are expected to be released annually to marine environment in Malaysia. Personal care and cosmetic products are seen as one of the microplastics sources for Malaysia and worldwide.
To date, the mechanical performance of kenaf composites is still unsatisfied in term of its mechanical performance. Therefore, research focuses on kenaf composites fabrication through the selection of polymer resin, including epoxy, polypropylene, and polylactic acid. The incorporated kenaf fibre at 10 wt % to 40 wt % loadings was conducted using injection and a compression moulding process. The compressed materials indicated high tensile strength at 240 MPa compared to inject materials (60 MPa). Significant improvement on impact strength (9 kJ/m2) was due to the unpulled-out fibre that dispersed homogenously and hence minimize the microcrack acquire. Meanwhile, high flexural strength (180 MPa) obtained by kenaf/epoxy composites due to the fibre orientate perpendicular to the loading directions, which improve its mechanical properties. The findings indicate that the kenaf fibre reinforced thermoset materials exhibit better mechanical properties as a function to the battery tray applications.
This paper describes the effect of pro-degradant additives (PDA) on photo-oxidative aging of polypropylene (PP) films after being time accelerated in UV-weathering chamber. Thin films (0.12 mm) containing these additives were prepared by sheeting process. The effect of UV on PP films in the presence of these additives was investigated. Changes in the PP films appearance, tensile properties and carbonyl index (CI) were used to investigate the degradation behavior. The films became completely pulverised after 100 h of photo-oxidative treatment and could not be tested further. Films containing PDA showed rapid loss in tensile properties within 100 h of photo-oxidative aging. In addition, the CI results of photo-oxidative films increased with increasing PDA amount within the time interval of aging and the activity was due to the mechanism reaction of PP with PDA particles. During the aging process the material becomes denser due to tighter packing and incorporation of oxygen into the amorphous regions of the polymer. The results indicated that the presence of PDA contributed to the photo degradation and the activity was very much influenced by the amount PDA.
Hybrid composites of polypropylene (PP)/nanoclay (NC)/glass fiber (GF) were prepared byextrusion and injection molding. Molded specimens were analyzed by transmission electron microscopy (TEM), thermogravimetric analysis (TGA), tensile and flexural tests. TEM results revealed NC particle intercalation. TGA results showed that the incorporation of clay into the GF composite improves the thermal stability of the material. The initial thermal decomposition temperatures also shifted to higher values. Incorporation of GF into PP lowers the tensile strength of the binary composite, indicating poor fiber-matrix interfacial adhesion. However, introducing NC increased the strength of the ternary composites. Tensile modulus was enhanced with the incorporation of GF and further increased with an introduction of NC. Flexural strength and flexural modulus are both enhanced with an increase in GF and NC loading.
Fast co-pyrolysis offers a sustainable solution for upcycling polymer waste, including scrap tyre and plastics. Previous studies primarily focused on slow heating rates, neglecting synergistic mechanisms and sulphur transformation in co-pyrolysis with tyre. This research explored fast co-pyrolysis of scrap tyre with polypropylene (PP), low-density polyethylene (LDPE), and polystyrene (PS) to understand synergistic effects and sulphur transformation mechanisms. A pronounced synergy was observed between scrap tyre and plastics, with the nature of the synergy being plastic-type dependent. Remarkably, blending 75 wt% PS or LDPE with tyre effectively eliminated sulphur-bearing compounds in the liquid product. This reduction in sulphur content can substantially mitigate the release of hazardous materials into the environment, emphasizing the environmental significance of co-pyrolysis. The synergy between PP or LDPE and tyre amplified the production of lighter hydrocarbons, while PS's interaction led to the creation of monocyclic aromatics. These findings offer insights into the intricate chemistry of scrap tyre and plastic interactions and highlight the potential of co-pyrolysis in waste management. By converting potential pollutants into valuable products, this method can significantly reduce the release of hazardous materials into the environment.
The effect of electron beam radiation on ethylene-propylene diene terpolymer/polypropylene blends is studied as an attempt to develop radiation sterilizable polypropylene/ethylene-propylene diene terpolymer blends suitable for medical devices. The polypropylene/ethylene-propylene diene terpolymer blends with mixing ratios of 80/20, 50/50, 20/80 were prepared in an internal mixer at 165°C and a rotor speed of 50 rpm/min followed by compression molding. The blends and the individual components were radiated using 3.0 MeV electron beam accelerator at doses ranging from 0 to 100 kGy in air and room temperature. All the samples were tested for tensile strength, elongation at break, hardness, impact strength, and morphological properties. After exposing to 25 and 100 kGy radiation doses, 50% PP blend was selected for in vivo studies. Results revealed that radiation-induced crosslinking is dominating in EPDM dominant blends, while radiation-induced degradation is prevailing in PP dominant blends. The 20% PP blend was found to be most compatible for 20-60 kGy radiation sterilization. The retention in impact strength with enhanced tensile strength of 20% PP blend at 20-60 kGy believed to be associated with increased compatibility between PP and EPDM along with the radiation-induced crosslinking. The scanning electron micrographs of the fracture surfaces of the PP/EPDM blends showed evidences consistent with the above contentation. The in vivo studies provide an instinct that the radiated blends are safe to be used for healthcare devices.
As a cementitious material, geopolymers show a high quasi-brittle behavior and a relatively low fracture energy. To overcome such a weakness, incorporation of fibers to a brittle matrix is a well-known technique to enhance the flexural properties. This study comprehensively evaluates the short and long term impacts of different volume percentages of polypropylene fiber (PPF) reinforcement on fly ash based geopolymer composites. Different characteristics of the composite were compared at fresh state by flow measurement and hardened state by variation of shrinkage over time to assess the response of composites under flexural and compressive load conditions. The fiber-matrix interface, fiber surface and toughening mechanisms were assessed using field emission scan electron microscopy (FESEM) and atomic force microscopy (AFM). The results show that incorporation of PPF up to 3 wt % into the geopolymer paste reduces the shrinkage and enhances the energy absorption of the composites. While, it might reduce the ultimate flexural and compressive strength of the material depending on fiber content.
Composite materials have increasingly become crucial in manufacturing engineering products and producing commodity
materials in the major industries including; automotive, aerospace, marine, construction, agriculture and health science.
However, several improvements regarding the strength, dimensional stability and the cost of production are required.
In this study, composite of Kenaf, multi-wall carbon nanotube (MWCNT) and polypropylene (PP) with maleic anhydridegrafted
polypropylene (MAPP) are examined. The results highlight that increasing MAPP loading, in turn, increases the
value of the mechanical properties. The composites are produced by blending kenaf/MWCNT/PP using a Sigma blade
mixer and injection moulding. Injection moulding is a significant operation used to produce plastic products. In the
study, Kenaf core fibre was mixed with MWCNT and polypropylene, in addition to MAPP. The MAPP is added by applying
different percentage (1, 2, 3 and 4 wt. %) during the blending process. The main objective of the study was to analyse the
effects of MAPP concentrations on the mechanical properties of the Kenaf/MWCNT/PP composite. The results of the study
established that MAPP 3 wt. % concentration with MWCNT 3 wt. % loading and Kenaf 30 wt. % filler provide optimum
results for the composites. There was approximately, a 21% enhance in tensile strength of Kenaf 30 wt. %/MWCNT, 3 wt.
%/MAPP, 3 wt. %/PP observed compared to the (without) MAPP composite. The composites with coupling agent stimulate
better filler dispersion between Kenaf, MWCNT and PP observed using a scanning electron microscope (SEM) and fieldemission
scanning electron microscope (FESEM).
Mechanical strength, thermal conductivity and electrical breakdown of polypropylene/lignin/kenaf core fiber (PP/L/KCF) composite were studied. PP/L, PP/KCF and PP/L/KCF composites with different fiber and lignin loading was prepared using a compounding process. Pure PP was served as control. The results revealed that tensile and flexural properties of the PP/L/KCF was retained after addition of lignin and kenaf core fibers. Thermal stability of the PP composites improved compared to pure PP polymer. As for thermal conductivity, no significant difference was observed between PP composites and pure PP. However, PP/L/KCF composite has higher thermal diffusivity. All the PP composites produced are good insulating materials that are suitable for building. All PP composites passed withstand voltage test in air and oil state as stipulated in IEC 60641-3 except PP/L in oil state. SEM micrograph showed that better interaction and adhesion between polymer matrix, lignin and kenaf core fibers was observed and reflected on the better tensile strength recorded in PP/L/KCF composite. This study has successfully filled the gap of knowledge on using lignin and kenaf fibers as PP insulator composite materials. Therefore, it can be concluded that PP/Lignin/KCF has high potential as an insulating material.
Manual workers in plastics industry are often exposed to work related discomfort and pain while performing their daily
task. These exposure leads to common occupational diseases such as Work-related Musculoskeletal Disorder (WMSD) or
low back pain (LBP) which in turn will affect their working performance. The main objective for this study is to
analyse the working posture of a manual worker that works in a polypropylene fibrillated yarn industry using RULA
assessment in CATIA P3 V5R14 software. The subject were selected from the packaging area as the manual handling
work are only present in that area. Based on the RULA analysis done by constructing the worker posture in the
software, several awkward postures were identified to be high in risk factors. The postures that is high in risk is
postures 3 which is due to lifting heavy loads and twisting or turning of the trunk. The postures obtained the final
RULA analysis score of 7 and this indicates that changes must be done immediately. It is recommended that the
company should increase the ergonomic awareness among the manual workers especially while performing their work
and to redesign the working posture for the manual workers.
In this research work, graphene nanoplatelets (GNP) were selected as alternative reinforcing nanofillers to enhance the properties of polypropylene (PP) using different compatibilizers called polypropylene grafted maleic anhydride (PP-g-MA) and ethylene-octene elastomer grafted maleic anhydride (POE-g-MA). A twin screw extruder was used to compound PP, GNP, and either the PP-g-MA or POE-g-MA compatibilizer. The effect of GNP loading on mechanical and thermal properties of neat PP was investigated. Furthermore, the influence and performance of different compatibilizers on the final properties, such as mechanical and thermal, were discussed and reported. Tensile, flexural, impact, melting temperature, crystallization temperature, and thermal stability were evaluated by using a universal testing system, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). For mechanical properties, it was found that increasing GNP content from 1 wt.% to 5 wt.% increased tensile strength of the neat PP up to 4 MPa. The influence of compatibilizers on the mechanical properties had been discussed and reported. For instance, the addition of PP-g-MA compatibilizer improved tensile strength of neat PP with GNP loading. However, the addition of compatibilizer POE-g-MA slightly decreased the tensile strength of neat PP. A similar trend of behavior was observed for flexural strength. For thermal properties, it was found that both GNP loading and compatibilizers have no significant influence on both crystallization and melting temperature of neat PP. For thermal stability, however, it was found that increasing the GNP loading had a significant influence on improving the thermal behavior of neat PP. Furthermore, the addition of compatibilizers into the PP/GNP nanocomposite had slightly improved the thermal stability of neat PP.
This paper investigates the selectivity of GMA-based-non-woven fabrics adsorbent towards copper ion (Cu) functionalized with several aliphatic amines. The aliphatic amines used in this study were ethylenediamine (EDA), diethylenetriamine (DETA), triethylenetetramine (TETA), and tetraethylenepentamine (TEPA). The non-woven polyethylene/polypropylene fabrics (NWF) were grafted with glycidyl methacrylate (GMA) via pre-radiation grafting technique, followed by chemical functionalization with the aliphatic amine. To prepare the ion recognition polymer (IRP), the functionalized amine GMA-grafted-NWF sample was subjected to radiation crosslinking process along with the crosslinking agent, divinylbenzene (DVB), in the presence of Cu ion as a template in the matrix of the adsorbent. Functionalization with different aliphatic amine was carried out at different amine concentrations, grafting yield, reaction temperature, and reaction time to study the effect of different aliphatic amine onto amine density yield. At a concentration of 50% of amine and 50% of isopropanol, EDA, DETA, TETA, and TEPA had attained amine density around 5.12, 4.06, 3.04, and 2.56 mmol/g-ad, respectively. The amine density yield decreases further as the aliphatic amine chain grows longer. The experimental condition for amine functionalization process was fixed at 70% amine, 30% isopropanol, 60 °C for grafting temperature, and 2 h of grafting time for attaining 100% of grafting yield (Dg). The prepared adsorbents were characterized comprehensively in terms of structural and morphology with multiple analytical tools. An adsorptive removal and selectivity of Cu ion by the prepared adsorbent was investigated in a binary metal ion system. The IRP samples with a functional precursor of EDA, the smallest aliphatic amine had given the higher adsorption capacity and selectivity towards Cu ion. The selectivity of IRP samples reduces as the aliphatic amine chain grows longer, EDA to TEPA. However, IRP samples still exhibited remarkably higher selectivity in comparison to the amine immobilized GMA-g-NWF at similar adsorption experimental conditions. This observation indicates that IRP samples possess higher selectivity after incorporation of the ion recognition imprint technique via the radiation crosslinking process.
Polymeric materials such as polypropylene (PP), polyethylene (PE) and ethylene propylene diene monomer (EPDM) are widely used as insulators for cable applications. We investigated the effect of alumina trihydrate (ATH) loading on the mechanical properties of PP/EPDM blend. Preliminary study showed that PP/EPDM (60:40) was the optimum composition. ATH filled PP/EPDM composites was prepared by using twin screw extruder. In this study, the tensile properties and hardness of the composites were evaluated. The tensile modulus and hardness increased while elongation at break and tensile strength decreased with increasing ATH content. Scanning electron microscope was used to study the morphology of ATH in PP/EPDM blend.
The effects of ammonium polyphosphate (APP) as flame retardant and kenaf as fillers on flammability, thermal and mechanical properties of polypropylene (PP) composites were determined. Test specimens were prepared by using a corotating twin screw extruder for the compounding process followed by injection molding. The flame retardancy of the composites was determined by using limiting oxygen index (LOI) test. Addition of flame retardant into kenaf-PP composites significantly increased the LOI values that indicated the improvement of flame retardancy. Thermogravimetric analysis was done to examine the thermal stability of the composites. The addition of kenaf fiber in PP composites decreased the thermal stability significantly but the influence of APP on thermal properties of the kenaf-filled PP composites was not significant. The flexural strength and modulus of the composites increased with the addition of APP into kenaf filled
PP composite. The addition of APP into kenaf filled PP causes increase in the impact strength while increasing the APP content in the kenaf filled PP composite show decrease in impact strength.
Propylene is one type of plastic that is widely used in our everyday life. This study focuses on the identification and justification of the optimum process parameters for polypropylene production in a novel pilot plant based fluidized bed reactor. This first-of-its-kind statistical modeling with experimental validation for the process parameters of polypropylene production was conducted by applying ANNOVA (Analysis of variance) method to Response Surface Methodology (RSM). Three important process variables i.e., reaction temperature, system pressure and hydrogen percentage were considered as the important input factors for the polypropylene production in the analysis performed. In order to examine the effect of process parameters and their interactions, the ANOVA method was utilized among a range of other statistical diagnostic tools such as the correlation between actual and predicted values, the residuals and predicted response, outlier t plot, 3D response surface and contour analysis plots. The statistical analysis showed that the proposed quadratic model had a good fit with the experimental results. At optimum conditions with temperature of 75 °C, system pressure of 25 bar and hydrogen percentage of 2%, the highest polypropylene production obtained is 5.82% per pass. Hence it is concluded that the developed experimental design and proposed model can be successfully employed with over a 95% confidence level for optimum polypropylene production in a fluidized bed catalytic reactor (FBCR).