In this study, fatigue failures of bio-composite materials were predicted due to
manufacturing defects. Kenaf bast fibres were used to fabricate a bio-composite material with epoxy as
a binding material. The bio-composites were manufactured by using a hand lay-up process. The defects
in the Kenaf/epoxy bio-composite were determined by a non-destructive technique using Infrared
thermal imager. Besides, the thermography analyses were verified via optical microscope and scanning
electron microscope (SEM) investigations. Determinations of fatigue, as well as damage had been
predicted, and it was found that the damage could be fixed with the predicted results.